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Industry solution — Manufacturing

Cut unplanned downtime
by 30 to 50%.

One hour of unplanned downtime costs €15,000 to €50,000 depending on your line. AI predictive maintenance catches sensor drifts before they become failures — and gives your maintenance teams room to breathe.

OEE
+8 pts
Uptime
99.2%
MTBF
×2.4

Typical orders of magnitude from comparable projects. Your numbers are quantified at the diagnostic.

An industrial worker oversees a milling machine in a busy factory environment.
Photo : Mandiri Abadi / Pexels
What plant managers actually deal with

Five daily frictions that quietly eat your margin.

This is what we hear on the first walk-through with French industrial SMEs.

€15–50k/h

Unplanned downtime

Every hour of unscheduled stoppage costs €15,000 to €50,000 depending on your sector — and hits your customer OTD directly.

18–24 months

Tribal knowledge walking out the door

Senior technicians retire, their machine intuition is undocumented. New hires take 18 to 24 months to become fully autonomous.

Manual

Quality control still manual

Defects caught too late propagate up the line. Customer recalls erode net margin month after month.

Silos

Sensor data left unused

You already pay for IoT sensors, MES and PLCs — the data sits in silos, never correlated to anticipate failures.

No business case

No defensible budget

Impossible to defend an AI budget at the board without a quantified pilot. You loop between SaaS vendors and stalled POCs.

Priority use cases

Four AI levers deployable on your existing lines.

We plug into your stack (SAP, Siemens, Azure IoT, Sage 100 Manufacturing) without rebuilding your IS.

Primary use case

Predictive maintenance on critical equipment

Anomaly detection models trained on your historical sensor data (vibration, temperature, current). Alerts pushed to your CMMS 48 to 200 hours before failure, with the most likely failure mode flagged.

−42%
unplanned downtime
+8 pts
average line OEE
6–8 wks
pilot in production

Typical orders of magnitude from comparable projects. Your numbers are quantified at the diagnostic.

AI-powered visual quality control

Cameras + CNN models trained on your recurring defects. Inline per-part detection with unit-level traceability.

−65% end-of-line scrap

Production scheduling optimization

Dynamic re-sequencing based on disruptions, urgent work orders and energy constraints.

+12% machine throughput

Technical document assistant

Semantic search across SOPs, drawings, intervention reports. Captures senior technicians' know-how.

−70% search time
KPIs we commit on

The metrics a plant director actually cares about.

No vanity metrics. Everything we ship is measured against these five lines.

OEE · MTBF · TMC · NCR
  • 01OEEOverall Equipment Effectiveness per line and per shift.
  • 02Unplanned downtimeMonthly count and cumulative duration, broken down by root cause.
  • 03Total maintenance costTMC as a percentage of revenue.
  • 04Non-conformity rateScrap, rework and customer recall rates.
  • 05MTBFMean time between failures per critical asset.
OLIXID methodology

From first walk-through to full industrialization.

A four-phase approach, calibrated for industrial SMEs of 50 to 500 employees.

01

Field diagnostic

Plant visit, sensor & MES data audit, ROI scoring on 2–3 highest-impact assets. Deliverable: quantified 6-month roadmap.

3 to 5 days
02

AI Acceleration — pilot

Predictive model trained on one critical asset, integrated into your CMMS. Measure real gain over a production cycle.

6 to 8 weeks
03

Industrial rollout

Extension to the full line, training of maintenance teams, real-time OEE monitoring in place.

3 to 6 months
04

Run & continuous improvement

Model retraining, new lines onboarded, quarterly ROI review with your leadership team.

Ongoing
What you walk away with

Concrete deliverables, not slides.

  • Quantified mapping of the 5 highest-ROI assets
  • Predictive model deployed in production on the pilot asset
  • Real-time OEE dashboard integrated with your MES / CMMS
  • Operating procedures for technicians (degraded mode, alerts)
  • Full technical documentation + skill transfer to your data team
  • 12-month industrialization roadmap with milestones and budget
Stack we integrate with

We plug into what you already run.

On the IT side, we integrate with what your IT department has already approved.

SAP (ERP / MES)
Sage 100 Manufacturing
Siemens MindSphere & TIA Portal
Dassault Systèmes (DELMIA, SolidWorks)
Microsoft Azure IoT Hub
Standard CMMS platforms (Mainti, DIMO Maint, Coswin…)
Compliance & regulatory framework

EU AI Act, Machinery Directive, GDPR: built in from the pilot phase.

AI-based quality control systems can be classified as high-risk under the EU AI Act when they affect product safety. We systematically document the AI system (data, model, performance, bias) in the required format. The revised Machinery Directive 2006/42/EC (2023 update) and ISO 9001 / IATF 16949 (automotive) requirements are factored in from scoping. If operator data is collected, GDPR processing is fully framed (legal basis, retention, anonymization).

Our compliance & security approach
Client proof

Already running in production for our clients.

Purchase orders, material certificates, quality paperwork: manufacturing handles document volumes comparable to the files we automated at Guenifey — reading, extraction, direct integration into the business tool.

GuenifeyHereditary genealogy · ~200 employees

Guenifey automates heir-file processing and saves 30 minutes per case.

−30 min
per processed file
~2 h
recovered every week
0
manual entry errors
Read the case study
WHAT MAKES OLIXID

An AI agency built by the engineers who ship the code.

Not a consulting firm. Not a digital agency. A team of AI engineers who scope, code and ship to production — for French SMEs and mid-market companies.

Meet the team and the method
01

Engineer-founded

From EPITA, ranked #1 computer-science engineering school in France.

02

AI student consultancy

Founded in 2024. Dozens of engagements shipped to production before launching OLIXID.

03

Scope · build · deliver

Same people from diagnostic to production. No disconnected pre-sales, no project tunnel.

04

Plugs into what you run

No ERP replacement, no big bang. AI sits next to your tools — your teams keep their interfaces.

Frequently asked questions

What plant directors ask us first.

Get started

One hour of unplanned downtime costs more than this diagnostic.

30 minutes with a consultant who knows industrial constraints. Walk away with a quantified estimate of the potential gain on your lines.

Reply within 24 business hours · NDA on request